Expedit

Published on June 14th, 2012 | by Jules IKEAHacker

14

Expedit under-stairs storage





Materials: Expedit shelving unit (149 x 149 cm)

Description: The under-stairs area in our house was an awkward cluttered cupboard, but had the potential to be a great storage area in the hallway if it could be repurposed with some clever Ikea hackery. Expedit looked ideal…

Materials
1 x Expedit 149cm x 149cm shelf unit, high-gloss white
3 x Expedit Insert doors, green
2 x shelf brackets
1 x large L-bracket
18 x small L-bracket (narrower than Expedit shelf-thickness)
44mm square section timber


Step 1: Design
I created a 3D model of our staircase and the full Expedit shelf unit in SolidWorks, then modified both of them to work out where I should cut down the Expedit, and get a feel for how the thing would look when done. In hindsight it’s a fairly simple modification but creating a 3D model was a useful exercise to fully understand how things would work before attacking the Expedit with a saw. It was quickly apparent that it would need substantial reinforcement after removing two of the four outer panels.

Step 2: Cutting down Expedit base
First I marked out the cut and scored the laminate surface with a sharp knife – then carefully cut with a panel saw.

Step 3: Assembling the first row
After fixing the base to the side panel I added three of the upright dividers, and also fixed in one of the door inserts to brace the corner. As a precaution I used wood-glue to fix the dowels in place.

Step 4: Add the first shelf
I inserted the dowels a little way through the shelf to locate it exactly against the upright, so it could be marked up before removing it to score then cut to length. Made a minor mistake here when fixing the shelf in place – I forgot to cut down the last upright dowels before inserting them, leaving them exposed and requiring cutting down later (much more fiddly) – lesson learned for the next row!

Step 5: Repeat for the next rows until you get to the top
I fixed the door inserts in place using cabinet connector fixings to provide extra rigidity.

Step 6: Add reinforcement shelf-brackets
Because the Expedit will be without two of the four structural outer panels it needs reinforcing. The missing upright can be partially replaced with a couple of shelf brackets. My design means this will be covered up when under the stairs, so I’m not too worried how this area looks.

As with a lot of Ikea furniture, the base panel isn’t solid – instead it is a honeycomb of cardboard with a thin outer structure. This means there is nothing solid to fix the shelf brackets in to. To remedy this I cut two lengths of 44mm timber to insert inside the base. 45mm would have been a perfect fit but 44mm was good enough, and readily available. I carefully cut away the cardboard honeycomb using a sharp knife and then a chisel when the knife wouldn’t reach, creating two slots for the wooden battens to slide into. The shelf brackets could then be fixed to the base and upright (being careful to use short screws on the upright thinner walled panel!).

Step 7: Add reinforcement L-brackets wherever possible
I added L-brackets to the back face of the Expedit wherever I could, taking care to drill pilot holes square to the back, to avoid screws puncturing the surface.

Step 8: Cut down spare panels to blank off back of cabinet
I marked up and cut the left-over small panels to fit in the back of the cabinet – for the triangular areas and those that don’t have a door insert. I then fixed them in place using a few more of the L-brackets.

Step 9: Cut and fit filler piece to upright panel
The upright panel wasn’t quite long enough to fill the void under the stairs, so I carefully cut the end off the other (unused) upright panel. This could then be attached in place, neatly filling the gap.

Step 10: The hack to the Expedit is all done! It is positioned under the stairs but not fixed in place, in case we need access to the cabling in the void behind it. Two jobs remain: panelling the areas to the left and right of the Expedit, then paint the staircase, but that can wait for another day…

See more of the under stairs Expedit storage.

~ Nick, United Kingdom

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The Author

Jules IKEAHacker

"I am Jules, the engine behind IKEAHackers and the one who keeps this site up and running. My mission is to capture all the wonderful, inspiring, clever hacks and ideas for our much loved IKEA items".

14 Responses to Expedit under-stairs storage

  1. Anonymous says:

    Excellent job! It looks neat and very professional! :)

  2. Katie says:

    This is awesome and very creative!

  3. Anonymous says:

    Love the idea of using timber inserts to reinforce the expedit! With a lot of the expedit hacks, one of the main concerns is structural integrity and longevity – you’ve taken care of that in yours.

  4. Anonymous says:

    Nice idea! I will definitely use this for my bedroom with slanted ceilings.

  5. Suseinorge says:

    It looks very good! Nice idea!

  6. Anonymous says:

    If you make access from the empty side section (the taller side under the stairs) you can access behind this and store other items there.

    • Nick, UK says:

      Hi – thanks for the comments!
      As suggested above: I do indeed plan to have access from the taller side for storing larger items. Just need to reroute some cables first, then figure out the new panelling and door.

      Nick, UK

  7. Catherine says:

    Great job! I really want to do this too! Can’t understand why IKEA don’t already sell such an understairs unit. Intrigued as to how you used the rest of the space under the stairs? Have you another pic to the right??

  8. Nick, UK says:

    Hi Catherine,

    Thanks! I guess it would be difficult for Ikea to standardise this because not everybody has staircases at a convenient 45° angle.

    I plan to build a small cupboard to the right, to store larger items and also conceal some pipework, cables, electricity meter, etc. First I need to reroute quite a lot of cabling – check back on my blog in a few months and I’ll hopefully have some pictures of the entire staircase project (blog link at end of this Ikea Hacker article).

  9. Weezer says:

    Your kitchen is gorgeous

  10. Robert says:

    Expert use of the crawl space!

  11. Anonymous says:

    Hi, Thanks for the post, we’re considering doing this having read your write-up. Where did you get the measurements of the various elements? The only measurement I see in your write up relates to the reinforcing of the base unit which 45mm + 2or3 mm so a total of 50mm for the ends? Allowing the dimensions of the cube to be around 330mm based on the size of the insert boxes and drawers this leaves me with the internal dividers at around 20/25mm thick? Does that sound right? Just trying to work out how small our first section will be as we have corner stairs with the lowest section at 920mm so guess I can probably get 2 boxes in there? Thanks A1

    • Nick, UK says:

      Hi,

      I’ll check the thickness of the inner panels when I get home and post back here. Let me know if there are any other dimensions you need for this – happy to help!

  12. Nick, UK says:

    I measured the panels: the chunky outer panels are 50mm thick, the thinner inner panels are 16mm. Hope that helps!

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